Mingde Machinery: a Professional Snack Food Production Line Manufacturer
We are based on good product quality and guided by integrity and credibility. We have a proven track record of quality and service.
First-class Manufacturing Technology
We create extrusion solutions that can be integrated with factory owners and enable them to develop custom products from scratch. Our extrusion technology facilitates easy integration and maintenance at lower costs and forms a strong technical support system for customers.
Rich Market Experience
Our products have been exported to more than 80 countries including the United States, Poland, Canada, Mexico, and Brazil. Each of our members is professional and experienced and can serve our clients online or offline.
Variety of Products
We can provide customers with many types of production lines and equipment, such as snack food production lines, pet food production lines, food puffing machines, instant noodle production lines, artificial rice production lines, bread crumb production lines, popcorn production lines, biscuit production lines, etc.
Powerful Customization Capabilities
We have experienced managers, excellent engineers and well-trained technical workers. These personnel ensure that we can provide individual equipment or complete factory layouts and production lines to meet our customers' customized needs. We have completed many large-scale projects such as 2-ton pet food production line.
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Snack food production line uses corn, rice, wheat, oats and barley as raw materials and produces and processes various snack foods based on advanced extrusion technology. It is an essential piece of machinery in the food processing industry. A complete snack food production line usually includes mixers, extruders, dryers, seasoning machines, cooling lines and packaging machines. Machinery manufacturers can not only customize entire production lines for you, but also individual pieces of equipment. These equipment are highly automated and ensure the stable quality of snack food processing.
Different Equipment in a Snack Food Production Line
A complete snack food production line contains multiple devices, which play different roles. Moreover, these devices can be customized according to the actual needs of customers.
- The mixer mixes various raw materials evenly.
- The feeding machine plays the role of secondary mixing and can quickly add materials, which is convenient and fast.
- The extruder is used to extrude and expand the raw materials into a high temperature and high pressure state.
- The air conveyor transports the extruded food to the oven.
- Multi-level ovens are used for baking food.
- The vibrating screen is specially used to screen out unqualified scraps.
- The seasoning machine can season food.
- The packaging machine is specially used for packaging snack foods.
Benefits of Snack Food Production Line
Increase Production Speed
The snack food production line is a comprehensive production system integrating snack preparation, packaging and cooling. The whole process is controlled by PLC control system. It is suitable for large-scale production of snack foods such as potato chips and corn flakes. It can reduce labor intensity and improve product quality while improving efficiency and productivity.
Improve Security
The snack food production line is a new type of high-tech production equipment with advanced technology. It has a complete production process of slicing, baking, seasoning, drying, and bagging. The entire process is completed by an automatic control system, so workers only need to operate some simple procedures, which improves workplace safety and worker efficiency.
Make Full Use of Raw Materials
Snack food production lines can help you reduce the amount of waste you produce. It is based on advanced automation technology that allows you to use just the right raw materials in the manufacturing process of your products. This means less waste of raw materials and greater cost savings. These lines also help ensure waste disposal and recycling.
Ensure Higher Quality
The snack food production line can automatically produce potato chips, corn chips and other similar snack foods. Based on the automated batching system and packaging system, it can effectively avoid errors that may be caused by manual intervention, thereby ensuring the consistency and high quality of production.
Increase Profit
Snack foods are commonly sold in convenience stores, gas stations, grocery stores, and fast food restaurants. They come in many different shapes, sizes and flavors and are loved by many. Depending on the type of snacks you want to make and the people you want to serve at the same time, you can increase profits for your business by choosing the right equipment for you.
Lower Cost
Snack food production line will be able to meet all your needs. What’s more, you can use them over and over again with little to no maintenance. These devices are very durable and can last for several years in most cases. They are also easy to clean and sanitize, keeping snack foods safe. This will save you money and time in the long run.
Snack Food Production Line Specifications
|
Model |
Installed Power |
Power Consumption |
Throughput |
Dimension |
|
MD65-III Twin Screw Processing Line |
160KW |
130KW |
120-150kg/h |
24×1.2×2.0m |
|
MD85-II Twin Screw Processing Line |
190KW |
160KW |
300-400kg/h |
28×1.5×2.0m |
Customized Options for Snack Food Production Lines
According to customer needs, we can customize the production capacity of snack food production lines to ensure that we can flexibly respond to production needs of different scales.
According to the production needs of different snack foods, such as puffed foods, nuts, candies, etc., we can ensure that the production line can adapt to the production of different types of food. Customers can adjust the production line at any time to produce new products according to market demand.
We can provide customizable control systems to ensure the efficiency and consistency of the production line from raw material placement to packaging. The intelligent control system facilitates monitoring and adjusting production parameters, minimizing human intervention.
According to the special process requirements of customers, we can adjust the process flow of the snack food production line to ensure the production of snack foods that meet customer standards.
Technologies Commonly Used in Snack Food Production Line
Now, let’s explain the most important snack food processing technologies.
Extrusion is a production process that happens in an extrusion cooker - a high-temperature, short-time, plug-flow bioreactor that combines various operations into one unit. The extrusion process involves several steps:
- Continuous mixing of raw materials (like various grains with water)
- Shearing or kneading
- Heating and cooking using the heat released in the extruder
- Puffing is the last stage (a sudden expansion of plasticized and gelatinized starch from a pressure chamber)
- Compared to all other categories, the extruded snack category has the greatest potential for growth. Extruded snacks can be made in innovative ways that capture the consumer’s imagination. The perfect examples of extruded snacks are three-dimensional snacks - alphabet, cartoon, or animal-shaped snacks. Manufacturing a successful extruded snack is a fine balance between the manufacturer’s production abilities, quality control and economics, and consumer needs (like interests and tastes). What plays an important role in the product’s selling price is the cost of raw materials that are used. So, financially-wise, it’s best to use low-cost materials to manufacture a successful snack.
Co-extrusion was introduced to the food processing industry in 1984. In the co-extrusion process, two different materials get extruded from a single die. They can come from one extruder and one pump or from two extruders. Using this process, snack food manufacturers can create a snack with two different textures, colors, or flavors. The most common example of a product made in this process is a cereal-based outer tube with a cheese filling. On the market, you can find three types of co-extruded snack foods:
- Cereal-based tubes with a water-based filling
- Cereal-based tubes with a fat-based filling
- Cereal-based tubes with a cereal-based filling
This snack category is also called second-generation snacks or collets. Expanded snacks are high-protein, high-fiber, and low-calorie foods that are made on high-shear extruders. Some examples include potato sticks, onion rings, corn curls, and three-dimensional snacks. They can also be seasoned with various flavors such as sugars, salt, and oil. The quality of expansion-manufactured snack foods depends on the raw material used in the formulation and the conditions of operation of the extruder. There are other factors that can affect the degree of puffing of snacks during the process, such as cereal particle size, dough residence time in the extruder barrel, and amount of moisture in the feed material.
Another example of extruded expanded snack foods is baked collet. Examples include potato sticks, onion rings, and baked corn curls. They can be made with different tuber flours and cereal grains. To make healthy snack foods, bran, fibers, protein, and cellulose can be blended with cereal grains (making up to 20% of the material). As for potato sticks, they are usually made by mixing potato flour with rice or corn flour. The baking process involves cooking snacks with heat transferred through the air by convection, conduction, or radiation. The effectiveness of each of these methods depends on the oven type and product design.
The most familiar extruded snacks in today’s snack market are fried collets, which get their specific twisted puffed shape thanks to a special die arrangement. Fried collets are produced on collet extruders, then fried in vegetable oil and coated with a flavor. During the frying process, the level of moisture reduces from 8% to 2%. Snack producers may use continuous fryers for large-scale production (over 5000 lb/hour throughput), while batch fryers are convenient for small-scale producers (less than 200 lb/hr). The material most commonly used for producing fried collet is corn meal.
Certain products, like puffed snacks, become crispy through the drying process. These snacks need to be dried after extrusion until the moisture level drops under 4%. This way, puffed snacks gain satisfactory texture and storage stability. Drying process control plays a significant role in ensuring that moisture does not go above or below the determined level.
Things to Consider Before Launching New Snacks with Snack Food Production Lines
New snack food products do launch and succeed every year. It just takes some savvy and effective pre-launch planning. Here are some tips you can use for a successful food product launch.
Think Outside the Aisle
It can be nearly impossible for new brands to get space on grocery store shelves. That is, unless you think outside the aisle. Buyers in other departments have different standards and procedures when it comes to product slotting, and they also have flat counter space to work with. There are numerous other ways to break into the grocery store like through the deli, the prepared foods section, hot and cold food bars, the bakery, the meat department, etc. Buyers in these departments are often looking for items to display seasonally, and they haven’t been bought by the big brands.
Develop A Rock-Solid Sales Pitch
You can’t launch a new snack food product successfully if no one is willing to buy it for their stores. That means putting together a killer sales pitch that motivates buyers to give your product a shot. Solid pitches go beyond the features of the product. It’s simply not enough to say that your snack food is low calorie or high in protein or tastes great. You’ve got to help them see the business benefit of choosing your product. If you can help buyers see how easy it will be to sell your product and increase their margins, you’ll make an impact. You must also understand the economics of buying for food retailers, and many products are therefore not priced correctly. Typically, you should multiply your costs by 3 to estimate your suggested retail price. It is also critical to build in the cost of promotions so that during sales and offer periods, you and your retailers can collect a profit.
Have A Marketing Strategy
Marketing a new product is crucial. Luckily, thanks to social media, the playing field has been leveled. It does take a lot of know-how, hard work and savvy to create a marketing strategy that incorporates social media effectively and in a budget-conscious fashion. If your existing team isn’t savvy when it comes to online marketing and offline marketing including packaging and displays, it will be critical to partner with people who are experts.
How to Start Your Own Business with Snack Food Production Line
Starting a snack food business can be an exciting and rewarding venture. Whether you are starting from scratch or looking to expand your existing business, there are several key steps you need to follow to get your snack food business up and running.
Develop Your Product Idea
The first step in starting a snack food business is to come up with a product idea. You need to consider what type of snack food you want to create, who your target market is, and what unique features your product will have. Consider conducting market research to validate your product idea and ensure that there is demand for your product.
Choose Your Snack Food Production Line
One of the most important decisions you will make when starting a snack food business is choosing the right processing and packaging equipment. You will need to consider the size of your business, the volume of production, and the type of product you are producing. Contact us to discuss your requirements and receive a customized proposal for Snack Food Production Line as well as packaging consumables.
Create a Business Plan
Once you have a product idea, it is time to create a business plan. Your business plan should include details on your target market, product offering, production process, and marketing strategy. It should also outline your start-up costs, operating expenses, and revenue projections.
Find a Commercial Kitchen
Once you have secured funding, you will need to find a commercial kitchen where you can produce your snack food. Make sure the kitchen meets all necessary health and safety requirements and has the necessary equipment and facilities for food production.
Secure Funding
To get your snack food business off the ground, you will need to secure funding. Consider a combination of personal savings, crowdfunding, and traditional bank loans. You may also want to consider grants or investors.
Market Your Product
Once your snack food business is up and running, you will need to market your product to get it in front of your target audience. Consider using social media, influencer marketing, and in-store promotions to generate interest in your product.
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Frequently Asked Questions
Q: What components and equipment do you use?
Q: What snack foods can be produced by the snack food production line?
Q: What technology does the snack food production line use?
Q: How much does a snack food production line cost?
Q: How to verify the quality of snack food production line?
Q: What is the extrusion process in snack food processing?
Q: How does coextrusion differ from standard extrusion processes?
Q: What is the expansion process like?
Q: What are the main cooking methods for snack foods?
Q: What are the essential equipment in snack food processing?
Q: Is there any new technology for snack food processing?
Q: What are the benefits of using conveyors in snack food production?
Q: Why is snack packaging shifting to single-serve packaging?
Q: How do snack food manufacturers ensure the consistency of their products?
Q: What challenges do snack food manufacturers face when introducing new technologies?
Q: Why is extrusion important in food production?
As one of the leading snack food production line manufacturers and suppliers in China, we warmly welcome you to buy durable snack food production line at competitive price from our factory. Good service and quality products are available.
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