Products Description
This production line represents an innovative application of twin-screw extrusion technology. Using plant starch as the main raw material, the equipment completes gelatinization and foaming forming via a twin-screw extruder to produce fully biodegradable ultra-light starch-based foam pellets (starch bubble pellets).
No foaming agent is required during the whole production process.
The finished starch foam pellets serve two major markets:
✅ Children's DIY educational toys (Sticky Corn / Magic Corn / DIY Corn Beads). The pellets stick to each other with slight moisture, and can be cut, squeezed and shaped freely for creative play.
✅ Protective packaging void fill. They flow freely to fill gaps evenly around goods, offering reliable shock cushioning for high-value and fragile products.
Product Features of Starch-based Foam Void Fill Pellets




Excellent cushioning performance Great elastic shock absorption to absorb impact force and protect shipped items from damage.
Safe & hygienic Made from pure starch, non-toxic, odorless, dust-free and non-corrosive. Suitable for packaging precision instruments and food products.
Uniform pellet shape & high packing efficiency Naturally fit irregular voids and wrap items tightly. Flexible for all product shapes and speeds up packing operations.
Reusable & cost-saving Pellets can be collected and reused repeatedly to cut packaging expenses.
Ultra-light weight to reduce logistics cost More than 10 times lighter than paper packing materials, helping lower freight charges.
Fully biodegradable & eco-friendly A sustainable alternative to petroleum-based plastic foams. It returns to nature with zero pollution after disposal.
Customizable appearance Available in different shapes (cylinder / snowflake) and colors to match your packaging requirements.
Advantages of Our Production Line
Continuous automatic production, short process flow and high output efficiency
No waste water or waste gas generated during manufacturing
No extra foaming agent needed for foaming molding
Stable extrusion system for consistent pellet quality

Application Fields of Starch Foam Pellets
Buffer packaging for small home appliances
Shock protection for electronics and precision instruments
Inner cushion inserts for 3C products
Protective packing for cosmetics, food, wine and other fragile goods
E-commerce, courier and logistics void fill
Packaging for lightweight, bulky small goods
Stock filling for enterprise warehouses and large logistics centers
This green void fill material is already widely adopted in developed countries and is in its early-stage promotion in China, showing huge market potential.
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