Nutrient-rich And High-protein Soy Food Production Line

    Among natural foods, soybeans are rich in nutrients and plant-based protein, and can be made into various processed products. However, many people wonder whether the nutritional value of soybean milk, tofu, and tofu is lost. The Food and Drug Administration stated that eating soy directly raw may cause indigestion, but general processed soy products will go through sufficient heating steps, which will indeed destroy the nutrients in them, but also relatively increase the body's intake of protein.

    Nutrient-rich and high-protein soy food production line is based on soybean powder as raw material. After a series of processes, nutrient -rich and high-protein soy food production line is finally produced. 

    If you want to get protein from soybeans, the intake rate of eating soybeans directly is relatively low. It is a processed bean product. Due to protein denaturation, it can help the human body increase protein intake. This is also one of the magical aspects of food processing.

    Nutrient-rich and high-protein soy food production line is made by textured soy protein processing line. After the protein food is extruded from the molds of the extruder, the food is cut into pellets, flakes, chunks, chunks, stews, steaks (schnitzel), etc., with a rotary knife, and then dried in a rotary dryer. As the strain makes a more concentrated, healthier protein, it has become the most popular in the world.

Wide adaptability of raw materials: corn flour, rice flour, wheat flour, soybean meal, etc., can be used as extrusion raw materials. Wide selection of materials, strong adaptability, can make different flavors of high-protein food.

Nutrient-rich and high-protein soy food production line Flowchart:
Mixing machine -- Extruder system -- conveyor system -- dryer system -- cooling equipment

Twin screw extruder

1. Screw Material The screw is fabricated from premium alloy steel. Its inner hole is designed with a small spline, enabling more effortless adjustment and ensuring a more uniform force distribution during operation.

2. Screw Building Block's Variable Modular Structure The screw building block features a variable modular construction, which offers enhanced flexibility and adaptability in its application.

3. Barrel Material The barrel consists of an outer layer made of 45 steel and an inner sleeve crafted from alloy steel. This combination significantly increases its wear resistance, prolonging its service life.

4. Rotary Cutter Operation The rotary cutter is designed to cut directly through a door-opening mechanism. This design not only simplifies the operation process but also eliminates the need for a belt, reducing maintenance requirements and enhancing overall efficiency.

5. Pulsed Quantitative Water and Oil Injection System The pulsed quantitative water and oil injection system is implemented, which results in a stable and reliable product output. Additionally, it contributes to a beautiful and uniform appearance of the final product, enhancing its market competitiveness.

Screw & barrel of extruder

Cutting part of extruder

cooling system of extruder

 

Dryer

 

Features：

1. Adopts stainless steel punching plate type chain plate structure, which is durable;

2. Both sides of the belt to ensure that the material does not leak sideways;

3. The insulation boards around are all open-door type, with high temperature resistant sealing strips.

4. All bearings are isolated from the high-temperature gas in the box, in a low temperature area.

5. Adopt high-temperature-resistant fan to force the hot air circulation, hot air even drying, obviously improve the drying efficiency;

6. The bottom plate of the oven adopts a slope shape, which is easy to clean.

7. The mesh belt adopts frequency conversion which is convenient for speed regulation;

8. With distributing machine, the raw materials are evenly distributed on the conveyor belt.

9. Equipped with humidity adding and measuring device, will automatically open the fan.

 

 

Beans, such as soybeans, are a great protein source, with approximately 36% of their content being protein. Additionally, soybeans contain 33% carbohydrates and 16% fat.

The results of the modern medical research have clearly demonstrated the health benefits associated with soyfoods consumption.Soyfoods contain no cholesterol or lactose, have been linked to the prevention of heart disease, osteoporosis, breast and prostate cancer, diabetes symptoms and numbers of other major ailments.

The facts that soyfoods contain high protein and low in saturated fat have proven it became an integral part of people's diet of all ages worldwide, regardless of the income level.The health advantages, low cost and the adaptability to local tastes have created a rapidly growing market for soyfoods.By offering the excellent machinery and the technology for the soyfoods, we will help the market for these products grow even further.

1.The high protein food production line utilizes low-temperature soybean meal or peanut meal as raw materials.

2.It creates lean meat dry chewing products that cater to various industries such as ham, sausage, canned food, fast food, and frozen food.

3.Cutting-edge Italian technology has been incorporated into the design of the production line.

4.The production line has undergone numerous enhancements to ensure efficiency, quality, and versatility in food manufacturing.

The processing line uses soybean powder and peanut powder to break up spherical protein molecules to form chain proteins through powder grinding, stirring, high temperature, high pressure and high cutting, thus forming molecules with sheet fiber structure. The product is nutrient-rich and contains no cholesterol or animal fat, but looks and tastes like meat oils, water and spices with absorbent quality.

Pre-sale service:

1. Technical parameters of related machines will be provided to customers.

2. Factory layout can be provided in advance according to the size of the customer's factory.

3. According to the customer's material cost, the general formula can be well prepared.

4. Special machines can be provided according to customer requirements.

Packaging film protection, synchronization with customers before delivery of production line progress.

After-sales service:
1. Distribution drawings will be provided according to buyer's requirements.
2. Operation manual will be provided after shipment.
3. One year warranty, lifetime maintenance, cost price.
4. Free fragile spare parts will be sent with the container.
5. The first installation can be completed by engineers.
6. Train workers in customer factories.

Company Profile:

Jinan Mingde Machinery Manufacturing Co., Ltd. is a professional manufacturer engaged in puffed food production line, plant protein food production line, pet food production line and extruder development. We have many masters and professional backbones dedicated to this industry. We also have outstanding engineers and highly qualified installation workers.

Our company is experienced in the research and production of food machinery. Through close cooperation with many scientific research institutions and universities, and constant communication and cooperation with the same series of well-known companies in the world, we have established strong skills and perfect technical support system.

Our company always adhere to the "quality of living, creative development, credit prosperity" purpose. In production and sales activities, we have won wide support and praise from customers. We enjoy a good reputation with advanced technology, strict management, excellent quality and perfect service. Please feel free to contact us for more information.

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