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Cornflakes Production Line

Corn flakes is a kind of fragile food, which has good rehydration, can not be washed out, has a smooth taste, and has a strong grain flavor. Corn flakes are mainly made from corn flour, mixed with granulated sugar, various vitamins and minerals, and added with a certain amount of water, which can be fully kneaded, matured, shaped, pressed and baked for flavoring. As a convenient, fast, nutritious, and relatively balanced food, it quickly entered thousands of households. The Cornflakes production line usually needs an extruder to complete its work. It fully kneads, cooks and matures the corn flour mixture after adding water, and then pelletizes and flakes the mixture. Corn flakes is a rare cereal breakfast food with rich and balanced nutrition, and is usually eaten with milk.
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Product Introduction

Products Description

The corn flakes produced by the cornflakes production line is a kind of nutritious, versatile and popular food. With cereal flour as the basic material, it can be mixed, extruded, tabled, pre dried, baked, coated, dried and cooled to obtain different shapes, such as flakes, rings, balls, moons, rice crisps, etc. Mainly used for breakfast mixed with milk and coffee, and can also be used as a casual snack. It is a popular breakfast food that is widely consumed around the world. The production line is highly automated, achieving continuous and efficient production processes.

Flow Chart

photobank

Technical Parameter

Model

Throughput

Main Power

Dimension

MD-65

100-150kg/h

22kw

15*2*3m

MD-70

200-250kg/h

37kw

22*2*3m

MD-85

300-500kg/h

55kw

30*2*3m

Samples

photobank 3

 

 
 
 
Main Machine
photobank 5

Twin screw extruder

The raw materials in the feeding hopper enter the extrusion system to produce flaky particles.

air blower

Air conveyor

Transport the particles to the Tablet press

 

dryer

Dryer

Most ovens are electric ovens, with temperatures adjustable between 0-200 degrees Celsius through a control cabinet. The interior is made of stainless steel double-layer mesh bags, and the baking time can be adjusted according to the speed to remove moisture.

Process description of cornflakes production line
1) Ingredients: The ingredients of Corn flakes are very important. The flavoring should have a good taste, especially the requirements for corn raw materials, which is directly related to whether to make high-quality Corn flakes products, as well as the proportion and content of various nutrients.

2) Extrusion curing molding: The extrusion curing molding process of Corn flakes is the key to produce high-quality Corn flakes. Only in this way can we make dense, hard and crisp Corn flakes with outstanding flavor.
3) Cutting: Cut the material that has been extruded and matured by a twin screw extruder into granular materials of uniform size, with the material appearing semi transparent.
4) Pre drying: The cut and formed materials enter the dryer for pre drying, and after drying, a certain tension is formed on the surface, which no longer adheres to each other, which is conducive to the smooth progress of tablet pressing.
5) Tableting: The process of pressing is also the key to the production of Corn flakes. The requirements for the Tablet press are very high. The surface of the roll must be very smooth and the roll must be constant temperature.
6) High temperature baking: whether Corn flakes products have a hard, crisp and dense structure, and highlight the unique flavor of corn, baking technology is crucial.
7) The baked Corn flakes become Corn flakes when they are cooled. At present, many Corn flakes are processed in the post process, such as sugar coating, salt frying or chocolate coating, mostly based on market demand.

 

Advantages
1. Corn flakes are nutritious--Corn flakes is a kind of high nutrition food. There are protein, carbohydrate, carotene, fat, Riboflavin and other nutrients in this food. These nutrients are necessary for the normal operation of human organs.
2. Corn flakes can protect eyes--Corn flakes have a good protective effect on human eyes. Many vitamins and Riboflavin in corn flakes can be directly absorbed by eye cells, which can protect vision and prevent many eye diseases.
3. Corn flakes Can Lose Weight--Corn flakes is a kind of low calorie food, which contains a lot of carbohydrates, which can increase people's sense of satiety and reduce the body's food intake. In addition, Corn flakes can also absorb the excess oil in the body, reduce fat deposition, and have great benefits for reducing body fat and weight loss.

 

About us

product-750-419

product-750-884

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