Products Description
Breakfast cereal corn flakes is a kind of corn flour as the main raw material, added sugar, various vitamins, minerals mixed raw materials, add a certain amount of water after being fully kneaded, cooked, molding, pressing and baking to produce appropriate slices. In modern processing, twin-screw extruders are often used to fully knead, cook, and slice the cornmeal mixture after adding water. Corn flakes are breakfast cereals, usually served with milk.
China corn flakes processing line involves several stages, including mixing, conveying, extruding, drying, and cooling. China corn flakes processing line is a highly automated system that is used to manufacture large quantities of cornflakes in a continuous process.
Corn flakes
Corn flakes processing line
Requirements Of China Corn FlakeS Processing Line
1. Raw Material Handling: The first step in making cornflakes is the selection and handling of raw materials. High-quality, non-GMO corn should be used for the production of cornflakes. The corn should be cleaned, washed, and soaked before cooking.
2. Cooking: After cleaning and soaking, the corn is cooked in large quantities using steam or water. The cooked corn is then passed through a colloid mill to form a thick, viscous mash.
3. Flattening and Shaping: The corn mash is then fed into a flattening machine where it is processed into thin sheets. The sheets are then cut into the desired shapes, such as flakes, circles, or squares.
4. Toasting: The flattened corn dough is then toasted in an oven at high temperatures to give it a crispy texture and a golden brown color.
5. Sugar Coating: The toasted cornflakes are coated with sugar or other sweeteners to give them a sweet taste.
6. Packaging: The final step in the production of cornflakes is packaging. The cornflakes are packed in bags, boxes, or other containers and then sealed for transportation and storage.
In summary, corn flakes production lines require high-quality raw materials, sophisticated equipment, and skilled operators to ensure the production of high-quality cornflakes. A properly designed and maintained production line can produce large quantities of cornflakes with minimal manual intervention, making it highly efficient and profitable for manufacturers.
Working Principle
The corn flakes machine adopts the principle of food processing. The raw materials undergo a series of processes, including mixing, grinding, cooking, and cooling, until the final product is obtained. Mix these ingredients in precise proportions and then mix to form a uniform mixture. Then cook the mixture in a container at controlled temperature and pressure to ensure the elimination of all bacteria and pathogens. After cooking, cool the mixture for later packaging.
1. Mixer--2. Twin screw extruder--3. Air blower--4. Dryer--5. Presser--6. Roasting oven--7. Hoister--8. Material distributor--9. Air heater--10. Sugar sprayer--11. Melting sugar jar--12. Cooler.
Production Line Details
Mixer
This device can mix various required raw materials, including water and additives.
Screw conveyor
The main function of the machine is to transfer the mixed raw materials from the mixer to the feeding system of the twin screw extruder.
Twin screw extruder
The main functions of extruder are extrusion and material puffing. This automatic extruder is easy to operate and with solid performance for long term.
Technical Parameter
|
Model |
Throughput |
Main Power |
Dimension |
|
MD-65 |
100-150kg/h |
22kw |
15*2*3m |
|
MD-70 |
200-250kg/h |
37kw |
22*2*3m |
|
MD-85 |
300-500kg/h |
55kw |
30*2*3m |
Product Advantages
1. Firstly, the corn flakes production line is highly automated. It has an advanced control system that allows for the continuous operation of the line with minimal supervision. This not only reduces labor costs but also guarantees consistent quality products.
2. Secondly, the production line is designed to be highly efficient, ensuring optimal use of raw materials and energy. The equipment has a low power consumption rate, which translates to lower production costs.
3. Thirdly, the corn flakes production line is versatile and can be customized to produce different types of corn flakes, as well as a variety of other cereal-based snacks. This versatility means that food manufacturers can easily adapt to changing consumer preferences and market demands.
4. Fourthly, the production line is made of high-quality materials, ensuring durability and longevity. This translates to low maintenance costs, which in turn leads to higher return on investment for food manufacturers.
5. Lastly, the production line is designed to meet the highest hygienic standards, ensuring the safety and quality of the processed food. This is achieved through the use of easily washable and sterilizable materials, as well as the incorporation of modern sanitization technologies.
Packing And Transportation
Company Profile
Since its inception, the company has adhered to the corporate philosophy of "pursuing excellence" and the business philosophy of "developing together with customers". In its operations, it adheres to a sincere attitude, good reputation, excellent quality, and perfect service. The company implements strict quality management in production, sales, and after-sales service, taking customer opinions and needs as the basis for developing and improving products to achieve customer satisfaction
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