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Fried Bugles Production Line
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Fried Bugles Production Line

Fried Bugles Production Line

The deep fried Miaocuijiao production line of Jinan Mingde Machinery Co., Ltd. is designed specifically for the production of puffed snack foods such as Miaocuijiao, corn cob, potato chips, etc., with the characteristics of automation, high efficiency, and high hygiene standards. The following is a detailed introduction of the production line: 1. Composition of core equipment in the production line (1) Raw material pretreatment system Mixing mixer: evenly mix corn flour, starch, seasoning and other raw materials to form dough. Spiral feeding machine: automatically transports the mixed raw materials to the extrusion puffing machine. (2) Squeezing and puffing forming machine Twin screw extruder: It uses high temperature and high pressure to expand raw materials and mold them into shapes such as triangles, stars, and other sharp angles. Convertible mold: supports customization of various shapes and sizes to meet different product needs. (3) Frying system Continuous fryer: using electric heating or gas heating, with precise oil temperature control (160-190 ℃), ensuring that the product is crispy and has low oil content. Oil filtration device: automatically filters residue, extends the life of edible oil, and ensures consistent product taste. (4) Seasoning system Drum seasoning machine: Spray oil and powder seasonings (such as cheese, barbecue, spicy, etc.) and evenly wrap them. Optional fuel injector: enhances seasoning adhesion and improves flavor levels. (5) Cooling and packaging Cooling conveyor belt: Reduce product temperature to prevent condensation after packaging. Automatic packaging machine: nitrogen filled fresh-keeping packaging (bagged/canned), supporting weighing, sealing, and coding integration. 2. Characteristics of production line High yield and efficiency: The production capacity can reach 200~1000kg/h (adjusted according to configuration), and continuous production reduces downtime. Low consumption and environmental protection: The oil recycling system reduces waste, and the exhaust gas treatment device meets environmental requirements. Food safety level design: The equipment is made of 304 stainless steel, with smooth contact surfaces and no dead corners, in compliance with QS/ISO certification. Flexible adaptation: can adjust frying time, temperature, seasoning formula, and produce a variety of puffed snacks. 3. Applicable product scope Fried crispy cornflakes, corn cobs, potato chips and other puffed foods Seasoning nuts, crispy rice cakes and other casual snacks We can customize the shape and taste according to customer needs (such as non frying and baking processes). 4. Technical service support Turnkey project: providing full service from factory planning, equipment installation to trial production. Technical training: operation and maintenance training, as well as formula and process guidance. After sales guarantee: 24-hour response, timely supply of spare parts.
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Product Introduction

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Core components of the Fried Bugles Production Line 
1. Main equipment
Raw material pretreatment system

Mixer: Mix corn flour, starch, seasoning, etc. into a uniform dough.

Spiral feeder: Automatically delivers raw materials to the extruder.

Squeezing and puffing forming machine

Twin screw extruder: It uses high temperature and high pressure to expand raw materials and molds them into shapes such as triangles and stars.

Cutting device: automatically cuts into standard sizes.

Fried Bugles Production Line Frying system

Continuous fryer: precise oil temperature control (160~190 ℃), with oil filtration and recovery functions, reducing fuel consumption.

Fried Bugles Production Line Seasoning system

Drum seasoning machine: evenly spray oil and seasoning powder (such as cheese, barbecue, tomato flavor, etc.).

Fried Bugles Production Line Cooling and packaging

Cooling conveyor belt: cooling and moisture-proof, avoiding condensation after packaging.

Automatic packaging machine: supports nitrogen filling for preservation, weighing, and coding integration (bagged/canned).

2. Characteristics of Fried Bugles Production Line
Flexible production capacity: 200~1000kg/h (customizable for small or large production lines).

High degree of automation: PLC control reduces manual operation.

Compliant with food safety: The equipment is made of 304 stainless steel, with smooth and easy to clean contact surfaces.

Energy saving and environmental protection: Oil recycling system, optional waste gas treatment.

3. Applicable products
Fried and puffed snacks such as Miaocui Jiao, cornflakes, potato chips, and Guoba.

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