Description of 1t Pet Feed Processing Line
We customized for Russian customes' 1t Pet Feed Processing Line includes raw material pretreatment, mixing, pre-cooking, puffing, baking, seasoning, cooling, and packaging. The corresponding machine flow is as follows:
1. The raw material quantitative weighing system uses an automatic batching system to automatically deliver precise raw material quantities according to the set recipe.
2. The powder mixer places the automatically batched raw materials into the mixer for mixing and stirring.
3. The extruder uses a twin-screw extruder to extrude the raw materials into shape, and then cuts them into pellets using a cutter.
4. Vibrating Screen
5. Elevator
6. Oven: The formed pet food is placed in the oven to dry and remove moisture.
7. For seasoning of 1t Pet Feed Processing Line, we use vacuum spraying. Compared to traditional spraying, vacuum spraying technology achieves uniform distribution of seasonings through a vacuum environment, ensuring that each feed can fully contact the seasoning ingredients, enhancing taste and nutritional value.
Vacuum spraying operates in a sealed environment, effectively isolating moisture from the air, preventing the seasoning from getting damp and deteriorating, and maintaining ingredient stability.
Accurate seasoning techniques meet the demands of the high-end market, enhance the palatability and attractiveness of pet food, and thus increase the added value of the product.
7. 5-Tier Cooling Oven
8. Z-Type Elevator
9. Packaging Machine
Requirements for Key Equipment Parts and Components
A. Strictly control the material selection of the equipment. The1t Pet Feed Processing Line equipment surface must be made of easy-to-clean materials, and all components must be non-toxic and corrosion-resistant.
B. All working parts that come into contact with materials must be made of 304 stainless steel. The equipment's outer sealing plate must be 201 stainless steel.
C. The materials of sealing components in the structure, including gaskets, must be corrosion-resistant and moisture-resistant.
D. Gaskets, seals, and O-rings must only be made of pharmaceutical-grade or food-grade polymers, such as polytetrafluoroethylene.
E. All welds must be polished.
F. Manual adjustments must be tool-free when changing specifications or molds, ensuring ease of operation.
G. Both upstream and downstream processes must be intelligently controlled and independently controlled.
H. The internal and external surfaces of the equipment and working parts must be flat and smooth, with curved internal corners to eliminate blind spots, ensuring easy cleaning and disinfection.
I. The design and manufacturing 1t Pet Feed Processing Line must comply with relevant regulations and safety requirements, with a rational structure that effectively utilizes space and facilitates operation.
G. The equipment must be easy to operate and maintain, and prevent errors and cross-contamination. All material transport is sealed via pipes to minimize exposure. The dryer outlet is located in a clean room. Finished products are isolated from the puffing room.
L Equipment foundations are made of stainless steel or other rust-resistant materials.
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